Potholes warning

Why has Ford created a test track full of potholes?

Ford Focus potholeFord is attempting to tackle the problems that motorists face from potholes by creating an entire test track dedicated to combating their destructive effect.

Situated at Ford’s Lommel Proving Ground in Belgium, the 1.2‑mile test track is littered with potholes of all shapes and sizes: this fearsome road is then tackled at speeds up to 50mph.

Designed to help engineers understand the punishment experienced when vehicles smash over broken road surfaces, Ford is using the track to test its new Continuous Control Damping with Pothole Mitigation technology.

This works by detecting when a vehicle’s wheel drops into a pothole. The suspension is then automatically adjusted to protect it from damage.

Sensors, similar to those used by seismologists studying earthquakes, record the loads and strain on the suspension system.

“Analysing data inputs during vehicle testing has enabled Ford to develop a range of advanced driver aids and design modifications to help continually improve the safety and robustness of our vehicles,” said Eric-Jan Scharlee, Lommel’s durability technical specialist.

The development of this technology is recognition of the mounting problems that potholes are causing motorists. Last year, the RAC responded to more than 25,000 pothole-related breakdowns in the UK – a near 25% increase since 2014.

Potholes can cause tyre, wheel and suspension damage, costing up to £300 a time. Surprisingly, Ford says they also contribute to at least one third of all road accidents every year.

Ford’s pothole track forms only a tiny part of the Lommel proving ground which is made up of 50 miles of test tracks and simulates more than 100 hazards from 25 countries worldwide.

In the past three years alone, Ford engineers’ search for scary road hazards has taken them to the UK, Austria, France, Germany, Italy, Russia, Spain and Switzerland, as well as Asia, Australia, North America, and South America.

Drivers with bad backs need not apply.

The firm is now hoping that the lessons learned at Lommel will successfully give motorists a much smoother ride.

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